Just in case you might be interested in what all goes into making a stained glass garden stake, I took pictures along the way to illustrate how it evolves. Luckily, there wasn’t any blood this time. (Actually, I’ve been pretty careful lucky over the years).
I tried a different method of transferring the pattern onto the glass. Usually I use sticky-back pattern paper that involves copying the pattern onto it with carbon paper (yes! carbon paper! So 1970s!), then cutting each pattern piece with special pattern shears (icky things), then sticking each piece onto the corresponding glass color. It’s a lot of tedious steps and the sticky-back is a pain in the ass when you grind the glass pieces because it tends to slip and slide in the water (used in the grinder for coolant). You really need a stable pattern edge when you grind (and cut the glass) so the pieces fit together as well as possible. So this time I positioned the pattern underneath the glass and used a Sharpie to trace the pattern piece directly onto the glass. That was pretty easy because all my glass was transparent. Then I applied this wax to the pattern lines to keep the water from washing away the Sharpie ink on the grinder.
Time to cut!
I have two different glass cutters; this hand-held cutter which works well for broad, relatively straight cuts:
And my nifty Cutter’s Mate that John gave me for Christmas a few years ago. I love this thing! It’s heavy, so it applies a good solid score on the glass, plus the the handle rotates 360 deg.:
Be careful of those glass shards!
In fact, just brush them out of the way.
I ran into a bit of a hitch once I had all my pattern pieces cut. The original pattern had a piece (circled below) that was notched to accommodate the bevel.
I couldn’t cut or grind it to a corner, and I didn’t want to mess with my band saw, so I re-designed that area into two pieces so I wouldn’t have to deal with a corner. Sometimes you just gotta do what you gotta do to make it easier work.
Time to grind!
Did the wax work to keep the lines from washing off? Not really. But I do think this method is faster, as long as the glass is translucent.
So now that all the glass pieces are ground and adjusted and tweaked, it’s time to let your hands un-prune themselves (eh) and foil!
This particular time, my foiler gave me all kinds of grief. Mostly because the glass pieces were various thicknesses and I kept having to adjust the height and the tension on the contraption. It also kept ripping the foil and I was pretty much a Grumpy Gus throughout this process, oh yes I was.
(Please don’t look at my nails. I desperately need a fill…)
Then burnish the foil to make it smooth and taught.
Finally…all foiled! (And I managed to not throw the foiler through the window).
Time to solder!
With Mojo’s help. I had to keep shooing him away from the 700 deg. soldering iron…
Front and back sides all soldered!
I enjoy doing stained glass because of all the steps. You always feel like you’re moving forward. And because I prefer doing small projects, they go pretty quickly. Certainly no boredom involved. Frustration at times, but no boredom.
I didn’t take any photos of the patina-polishing step because that patina is nasty rot-gut stuff and I didn’t want to smear any on my iPhone. But here is the result:
AAAAND….are you ready? Here it is all finished in the wrought iron garden stake frame hanging on the window. I also have a shepherd’s hook to stick in the ground to hang this from.
Ta-da!
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